Open Access Open Access  Restricted Access Subscription or Fee Access

Modelling and Simulation of a Bio-Fermenter for Ethanol Production

Chukwuemeke. P Ukpaka, Ekperi N. I.

Abstract


Industrialization and world population are continuously increasing and this demands high energy. Ethanol is one of the leading bio-fuel in recent years. In this research, mathematical models were developed to monitor, predict and simulate the rate of production of ethanol from the fermentation process of corn. Increase in the ethanol production was observed within the range of 0 >D_S≤0.25  of solvent dilution rate with the optimum value of ethanol concentration of 96.2 g/L. The research work demonstrates the significance of deodecanol solvent on ethanol aqueous dilution rate with increase in solvent dilution rate. MATLAB and Simulink (ODE) computer-based language programme was used in the simulation of the developed model for monitor predict and simulate the substrate related decrease with the increase in solvent dilution rate. This research is useful in monitoring, predicting and simulating the rate of ethanol production from fermented corn.


Full Text:

PDF

References


Freeman, A., Woodley, J. M and Lilly, M. D.. In situ product removal as a tool for bioprocessing. Nat Biotechnol.1993;11:1007-1012.

Nienow, A. W. Stirring and stirred-tank reactors. Chemie Ingenieur Technik.2014; 86(12):2063-2074.

Herrero, A. A.. End-product inhibition in anaerobic fermentations. Trends in Biotechnology.1983;1(2):49-53.

Raj, A. E and Karanth, N. G. Fermentation technology and bioreactor design. Food Science and Technology. New York: Marcel dekkar;2006.

Alaghlavi, C. Design of Fermenter and Kinetics. Bioprocess Engineering.2013;23-30.

European Union. “Commission Urges New Drive to Boost Production of Biofuels”.2006, Brussels. European Union. 8th February 2006.

Licht, F. O. World Ethanol Markets: The Outlook to 2015.6thedition.Europe: Tunbridge Wells, UK;2006.

Finn, K and Andrew, J.. D. A Mathematical Model for Ethanol Production by Extractive Fermentation in a Continuous Stirred Tank Fermenter. Biotechnol Bioeng. 1985;27(9):1335-46.

Timilsina, G. R and A. Shrestha, A. “How much hope should we have for biofuels?” Energy.2011;36(4):2055–2069.

Singhal, G., Verma, V., Bhagyawant S. S and Srivastava, N. Fermentation Technology Prospecting on Bioreactors/ Fermenters: Design and Types. Principles and Applications of Fermentation Technology.2018;65-83.

Sumi. G. K.22nd June 2016. General Micro science: Design of a Fermenter, Industrial Microbiology. http://www.generalmicroscience.com/industrial-microbiology/fermentor-design.

Chandrashekhar, E. and Rao, J. V. An Overview of fermenter and the design considerations to enhance its productivity. Pharmacology online.2010;1:261-301.

Chang HN, Furusaki S. Membrane bioreactors: present and prospects. Adv Biochem Eng Biotechnol. 1991;44:27-64

Bailey, J and. Ollis D. "Biochemical Engineering Fundamentals".2nd editon. Newyork, USA. McGraw-Hill Book Company;1993.

Bailey, J and. Ollis D. "Biochemical Engineering Fundamentals".2nd editon. Newyork, USA. McGraw-Hill Book Company;1993.

Nielsen, J., Villadse,, J and Liden, G."Bioreaction Principles", 2nd edition, New York. Kluwer Academic;2002:237-250.

Shurson, J and Alhamdi., A. S. Quality and new technologies to create corn co-products from ethanol production. Using Distillers Grains in the U.S. and International Livestock and Poultry Industries. B. A. Babcock, D. J. Hayes, and J. D. Lawrence, eds. Ames, IA: Iowa State University. p. 231-256.

Sharma, K. R. Design and operational key factors of bioreactor. Biotech Articles.2012.34.

Manisha, G.2018.Fermenter (Bioreactor): History. Design and Its Constructions. https://www.biologydiscussion.com/industrial-microbiology-2/fermentor-bioreactor-history-design-and-its-construction/55756.

McNeil, B and Harvey, L. (2008). Practical fermentation technology. Chippenhan, Wiltshire: John Wiley & Sons.;2008:425-435.

Blakebrough, N.Fundamentals of fermenter design. Pure and AppliedChemistry.1973;36(3):305-316.

Perry, R. Green, D.Perry’s Chemical Engineers’ Handbook. Sixth Edition: McGraw-Hill;1984:2.

Bothast, R. J and Schlicher, M. A. Biotechnological processes for conversion of corn into ethanol. Appl. Microbiology Biotechnology.2005;67: 19-25.

Rajagopalan,S., Ponnampalam, E. McCalla, D and Stowers, M. Enhancing profitability of dry mill ethanol plants: process modeling and economics of conversion of degermed defibered corn to ethanol. Appl. Biochemistry and Biotechnology 2005 Jan;120(1):37-50.

Yang, S. T., Huang, H., Tay, A., Qin, W and Guzman, L. D. Extractive fermentation for the production of carboxylic acids. Bioprocessing for Value-Added Products from Renewable Resources. Amsterdam: Elsevier;2007: 421-446.

Narendranathan, T. J. Designing fermentation equipment. Chemical engineering.1986;425: 23-31.

Urbanchuk, J.2011.Contribution of the ethanol industry to the economy of the United States. Washington, D.C.http://www.ethanolrfa.org/pages/reports-and-studies.

Vane, L. M. A review of pervaporation for product recovery from biomass fermentation processes. Journal of Chemical Technology and Biotechnology.2005;80(6):603-629.

Gaikwad, V.; Panghal, A.; Jadhav, S.; Sharma, P.; Bagal, A.; Jadhav, A.; Chhikara, N. Designing of Fermenter and its utilization in food industries. Preprints 2018

Fong, W. S. (1982). Ethanol for Gasohol, Stanford Research Institute, Process Economics Program, SRI PEP 149.

Hecke, W. W., Kaur,G and DeWever, H. Advances in in-situ product recovery (ISPR) in whole cell biotechnology during the last decade.2014;32(7):1245-1255.

Williams, J. A. Keys to Bioreactor Selection. CEP Magazine. Google Scholar.2002;98(3): 34-41.

Chisti,Y. (2010) ‘Fermentation technology,’ in W. Soetaert and E.J. Vandamme (eds.) Industrial Biotechnology: Sustainable Growth and Economic Success, Germany: Wiley VCH, pp. 149–171.


Refbacks

  • There are currently no refbacks.